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One-Step Pressing, it is rolling only once to achieve the designed thickness and density of the battery electrode. Two-Step Pressing, it is rolling the battery electrode to a certain thickness (such as 90μm) at first time, and achieve the designed thickness (such as 70μm) and desired density through the second time pressing. The main purpose of the rolling press is to control the electrode in the ...
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Battery Electrode Transfer Roll Coating Machine Coating roller rotation drive slurry, through adjusting the scraper clearance to adjust the amount of slurry transfer, the slurry is transferred to the substrate(copper foil,aluminum foil, etc.) by the rotation of the coating roller, and according to the process requirements, control the coating thickness to meet the weight requirements. At the same ...
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The function of formation, The internal anode and cathode materials are activated by charging and discharging, and a good SEI film is formed on the surface of the anode. The principle of formation, The formation of lithium cell is the initialization of the battery, which activates the active material of the cell, which is a process of energy conversion. The formation of lithium cell is a complex p...
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Pouch lithium cell refers to the aluminum laminated film for the outer case packing of the battery. Compared with square aluminum shell battery and cylindrical battery, pouch lithium battery in the occurrence of safety hazards in the first gas expansion, or r release energy from the damage. This makes it not easy to explode and thus more secure. At the same time, a pouch lithium battery of the sam...
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The process of 18650 lithium battery pack is mainly based on the structure of pack battery, and most of the 18650 lithium battery pack process features are similar. The distinctive features of the 18650 lithium battery PACK process are multiple parallel and multiple series. The greatest feature of the 18650 lithium battery Pack is its flexible combination, most of which can be semi-automated. TOB ...
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There are many kinds of cathode materials for lithium ion batteries. According to the difference of cathode materials, they can be divided into LiNiMnCoO2 NMC(NCM) cathode material, LiNiCoAlO2 NCA cathode material, LiFePO4 LFP cathode, LiCoO2 LCO cathode, LiMn2O4 LMO cathode and Li4Ti5O12 LTO material. Ternary lithium battery refers to the lithium battery that uses three transition metal oxides ni...
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The most widely used battery is still lithium battery, but lithium battery also has some problems that need to be improved. One of the key problems is that the lithium battery cathode produces excess oxygen, which reacts with the electrolyte and causes a thin film to form on the surface of the battery cathode, reducing energy transfer and thus the overall performance of the battery. To solve this ...
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Lithium phosphatehas good electrochemical performance and low resistance. This is achieved through nanoscale phosphate cathode materials. The main advantages are high rated current and long cycle life; Good thermal stability, enhanced security and tolerance to abuse. If kept at a high voltage for a long period of time, lithium phosphate is more tolerant to full charging conditions and is less stre...
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This is a 2170 battery cell compared to a 4680 battery cell. The volume of each cell consists of all its internal layers which contain the active energy storing material, the surface area of each cell consists of an outer layer which is the thin metal can of the battery cell. If we increase the volume by moving to a 4680 format, it reduces the total weight of the thin protective cell can in compar...
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The first is to confirm and bake the battery material. Generally, the battery conductive agent needs to be baked at 120℃ for 8 hours. The PVDF powder should be baked at 80℃ for 8 hours. The cathode active material (LFP, NCM, etc.) depends on the state and process of incoming material whether it needs to be baked and dried. After drying, (wet process) Mixing the PVDF powder and NMP solvent to make ...
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The anode of lithium battery is composed of anode active materials, conductive agent, battery binder and dispersant. The conventional anode electrode system is a water mixing process (the solvent is deionized water), so the incoming material does not require drying. This process requires: Conductivity of deionized water ≤1us/cm. Workshop temperature ≤40℃, Humidity :≤25%RH. After confirmation of th...
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The cathode electrode coating is the cathode slurry extrusion coating or spraying on the cathode current collector aluminum foil, the density of one side is 20 to 40 mg/cm2. Coating oven temperature conventional 4-8 sections (or more), each section of baking temperature 95℃ ~ 120℃ according to the actual needs to adjust, to avoid baking cracking transverse cracks and solvent phenomenon, the speed ...
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Drying the battery cathode electrode after battery coating process, it is necessary to roll the coated battery electrode foil during the process time. The electrode rolling process is to compacting the coated electrode, at present there are hot pressing and cold pressing two processes of battery electrode rolling press. Battery electrode hot press compaction rate is higher than cold press, and the...
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After the slitting process, the cathode and anode electrode piece should be dried (cathode 120℃, anode 105-110℃). Then is the battery tab welding and high temperature adhesive taping process. The length of the battery tabs and the shaping width need to be taken into account. Take the 18650 battery as an example, The design of the battery cathode tabs exposure mainly takes into account the reasonab...
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Battery electrode winding is the separator, cathode sheet, anode sheet through the battery electrode winding machine into a single battery cells. TOB New Energy can provide the battery winding machine for 18650 lithium-ion cylindrical cell precision winding for 18650 production line. The principle of battery winding is to use the anode to cover the cathode, and then through the battery separator t...
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Hi-pot test voltage of 200 ~ 500V is required before the battery cell is put into the battery stainless steel case(Test for high voltage short circuit) and vacuuming processing(Control dust further before loading the battery cells). We can provide the most professional lithium battery cells short circuit tester. Moisture, burr and dust are the three control points of lithium battery manufacturing,...
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Insert the welding needle (usually made of copper or alloy) into the middle hole of the rolled battery cells. The specifications of commonly used welding needles are Φ2.5*1.6mm,It is qualified to reach welding strength of anode electrode tab ≥12N, low strength can lead to the unstable welding and larger internal resistance. If the welding strength is too high, it is easy to destroy the nickel laye...
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After the battery cells of the cylindrical battery passes through the rolling groove by battery grooving machine, the next step is very important: drying the battery cells. Battery cell in the production process will bring a certain amount of water, if not timely removal of water, control it within the standard value range, which will seriously affect the battery performance and safety performance...
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After the battery cells drying process, the battery cell will be tested for moisture and meet the standard before proceeding to the next step of battery electrolyte filling process（cylindrical cell）. Put the roasted battery cell into the vacuum glove box quickly, weigh it and record the weight, place the injection cup on the upper side of the battery and add the electrolyte into the cup. If not su...
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Take the laboratory scale battery caps welding machine as an example, Put the battery caps and battery spot welder in the glove box in advance, place the battery caps on the mold of the battery spot welder, hold the battery cells on the other hand, align the cathode battery tabs of the battery cell with the caps, after confirming the spot welding position is correct, depress the foot pedal. After ...
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