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Drying the battery cathode electrode after battery coating process, it is necessary to roll the coated battery electrode foil during the process time. The electrode rolling process is to compacting the coated electrode, at present there are hot pressing and cold pressing two processes of battery electrode rolling press. Battery electrode hot press compaction rate is higher than cold press, and the...
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After the slitting process, the cathode and anode electrode piece should be dried (cathode 120℃, anode 105-110℃). Then is the battery tab welding and high temperature adhesive taping process. The length of the battery tabs and the shaping width need to be taken into account. Take the 18650 battery as an example, The design of the battery cathode tabs exposure mainly takes into account the reasonab...
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Battery electrode winding is the separator, cathode sheet, anode sheet through the battery electrode winding machine into a single battery cells. TOB New Energy can provide the battery winding machine for 18650 lithium-ion cylindrical cell precision winding for 18650 production line. The principle of battery winding is to use the anode to cover the cathode, and then through the battery separator t...
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Hi-pot test voltage of 200 ~ 500V is required before the battery cell is put into the battery stainless steel case(Test for high voltage short circuit) and vacuuming processing(Control dust further before loading the battery cells). We can provide the most professional lithium battery cells short circuit tester. Moisture, burr and dust are the three control points of lithium battery manufacturing,...
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Insert the welding needle (usually made of copper or alloy) into the middle hole of the rolled battery cells. The specifications of commonly used welding needles are Φ2.5*1.6mm,It is qualified to reach welding strength of anode electrode tab ≥12N, low strength can lead to the unstable welding and larger internal resistance. If the welding strength is too high, it is easy to destroy the nickel laye...
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After the battery cells of the cylindrical battery passes through the rolling groove by battery grooving machine, the next step is very important: drying the battery cells. Battery cell in the production process will bring a certain amount of water, if not timely removal of water, control it within the standard value range, which will seriously affect the battery performance and safety performance...
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After the battery cells drying process, the battery cell will be tested for moisture and meet the standard before proceeding to the next step of battery electrolyte filling process（cylindrical cell）. Put the roasted battery cell into the vacuum glove box quickly, weigh it and record the weight, place the injection cup on the upper side of the battery and add the electrolyte into the cup. If not su...
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Take the laboratory scale battery caps welding machine as an example, Put the battery caps and battery spot welder in the glove box in advance, place the battery caps on the mold of the battery spot welder, hold the battery cells on the other hand, align the cathode battery tabs of the battery cell with the caps, after confirming the spot welding position is correct, depress the foot pedal. After ...
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Vacuum drying is to place the materials to be dried in a closed space, and use vacuum equipment to lower the air pressure in the closed space to an atmospheric pressure, while continuously heating the materials, so that the water molecules in the materials gradually diffuse to the surface of the materials due to the effect of pressure difference and concentration difference, and after the material...
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The packaging method of lithium battery depends on the shell material it uses. In general, only lithium pouch batteries will use aluminum laminate film and heat sealing. The metal cans batteries are usually sealed by laser welding. Aluminum laminate film generally has three layers, respectively nylon layer, Al layer, PP layer. Nylon layer is to ensure the appearance of aluminum laminate film,...
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The battery cells of the pouch cell battery can be designed into different sizes according to the needs of customers. When the pouch cell case size is well designed, it is necessary to make the corresponding mold to make the aluminum laminate film forming. The pouch cell case forming process is using the forming mold to punch out a pit on the aluminum laminate film that c...
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After the aluminum laminating film is formed and cut into shape, it is generally called Pocket, as shown in the following figure. In general, when the battery cells is thin, select a single pit (left below), and when the battery cells is thick, select a double pit (right below). Besause when the deformation of aluminum laminate film is too large, it will break through the deformation limit of alum...
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Lithium battery production process mainly includes battery cathode and anode slurry mixing, positive and negative electrode coating, roller pressing, electrode cutting, battery electrode making and die cutting, respectively corresponding to mixer, coating machine, roller press, slitting machine, electrode notching machine and electrode die cutting machine. The previous process of lithium battery -...
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After pouch cells top sealing and side sealing, need to do X-ray to check the alignment of the battery cells, then put the battery cells into the drying room for drying(you can also use the drying oven to drying the battery cells). After the battery cells drying process is completed, The next step is electrolyte filling process and primary sealing process. Through the introduction of the previous ...
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After electrolyte filling and primary sealing is completed, First, it is necessary to wating electrolyte infiltration the battery cells in vacuum standing chamber, according to the different process will be divided into high temperature standing and normal temperature standing. After the electrolyte filling and standing process of the cell is completed, the next step is formation. What is lithium ...
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After the electrode coating and drying, the peeling strength between the active material and the current collector foil is very low, and it needs to be rolled to enhance the bonding strength of the active material and the foil, to prevent peeling during immersion in electrolyte and battery use. At the same time, the roller pressing of the electrode can compress the volume of the cell, improve the ...
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Because the steel and aluminum case（cans）lithium ion battery in the explosion of great harm, at present, aluminum laminated film as the main packaging material gradually become the mainstream. Battery case（cans） Advantage Disadvantage Steel cans Lithium ion battery Good physical stability, strong resistance to pressure Large weight, low safety, secondary hazards Al cans Lithium ion battery Light w...
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Battery electrode coating is a critical process in the manufacturing of batteries, as it affects the performance, efficiency, and quality of the final product. Electrode coating involves the application of a slurry onto a substrate, such as a metal foil or a current collector, to create a uniform and thin layer of active material, such as lithium cobalt oxide, graphite, or silicon, that can store ...
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Lithium-ion batteries are widely used in various fields, such as electric vehicles, consumer electronics, energy storage and aerospace. The performance and quality of lithium-ion batteries depend on the electrode materials and their processing methods. One of the key processes in electrode manufacturing is calendering, which is the compression of the electrode slurry coated on the current collecto...
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Lithium-ion cylindrical batteries are widely used in many electronic devices due to their high energy density and long cycle life. In this article, we will describe the production process of lithium-ion cylindrical batteries in detail. 1. Lithium-ion Battery Material Preparation The first step in the production process is the preparation of raw materials. The raw materials used for lithium-ion bat...
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