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Ultrasonic Battery Welding Machine for Battery Cathode and Anode Electrode Welding

Ultrasonic battery welding machine for battery cathode and anode electrode welding.(support both single layer and multilayer)
  • Brand:

    TOB NEW ENERGY
  • item no.:

    TOB-USW-800W
  • order(moq):

    1set
  • Payment:

    L/C,T/T
  • product origin:

    China
  • shipping port:

    XIAMEN
Product Detail

Ultrasonic Battery Welding Machine for Battery Cathode and Anode Electrode Welding



SPECIFICATIONS


This TOB-4008G3 battery tab welder is used for single layer foil with single layer tab welding with winding process, it is suitable for both anode and cathode. (Support multi-layer spot welding with different power support. Contact us for more details


Working principle of equipment:

The transducer transforms the high-power oscillation signal of supersonic frequency into mechanical energy of corresponding frequency and applies it to the interface of the metal sheet that needs to be fused, so that the metal sheet is heated instantly, and then the particles in the metal lattice are started, so that the molecules in the metal sheet are fused together through mutual penetration.


Equipment components: 

The metal welding machine is mainly composed of ultrasonic generator, transducer, mold, pneumatic parts, frame and so on.


Item

Name

1.Substrate material


1.1Cathode


1.1.1Electrode materials

Aluminum foil

1.1.2Electrode thickness

12-20um (Single layer)

1.1.3TAB materials

Aluminum strip

1.1.4TAB thickness

0.1~0.2mm (Single layer)

1.2Cathode


1.2.1Electrode materials

Copper foil

1.2.2Electrode thickness

6-10um (Single layer)

1.2.3Tab materials

Nickel strip

1.2.4Tab thickness

0.1~0.2mm (Single layer)

2.Battery Cell


2.1Winding process

Single layer tab with single layer foil

2.2Electrode layer

Single layer

3.Welding mode


3.1 Welding area

3*25mm

3.2Welding time

Within 0.12S/times

3.3 Welding point

Cathode 3*25mm 1 point strip,

Anode 3*3*25mm 3 points

3.4Pressure

0~1MPa, adjustable

3.5 Time

0~60S, adjustable

3.9Welding head lifetime

Cathode ≥500000 times

Anode ≥160000 times

4.Welding head standard


4.1 Welding head material

Imported high speed steel

4.2 Solder joints highly

 ≥0.2mm

4.3 Welding surface quantity in one welding head

2pcs or 4pcs

4.4 Amplitude adjustable range

 3~10um

5.Transducer


5.1 The difference in frequency between the transducers

≤400Hz

5.2 The impedance difference between the transducers

≤4Ω

5.3 Capacitance difference between the transducers

≤400PF

5.4 Insulation resistance of transducer to outer shell

≥30MΩ

5.5 Tolerable power

Output power ≥800W


6.Ultrasonic generator


6.1 Frequency control mode

Automatic frequency tracking

6.2 Constant amplitude function

Switching power supply Constant voltage constant current

6.3 Amplitude stepless adjustable

Stepless adjustable

6.4 Circuit technology

Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions.

7.Welding result


7.1Appearance

No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB.

7.2 Welding tensile strength

≥25N

7.3 Product pass rate

≥99.8%(under The material is qualified)

8.Equipment design life

8~10 years 


Spot Welding Effect Display


battery spot welding mahcine

(Spot welding effect of copper foil)


battery spot welder

(Spot welding effect of aluminum foil)



PRODUCT DISPLAY


Battery Welding Machine


Battery Welding Machine


 Email : tob.amy@tobmachine.com

 Skype : amywangbest86

 Whatsapp/Phone number : +86 181 2071 5609

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