Brand:
TOB NEW ENERGYitem no.:
TOB-USW-800Worder(moq):
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XIAMENUltrasonic Battery Welding Machine for Battery Cathode and Anode Electrode Welding
SPECIFICATIONS
This TOB-4008G3 battery tab welder is used for single layer foil with single layer tab welding with winding process, it is suitable for both anode and cathode. (Support multi-layer spot welding with different power support. Contact us for more details)
Working principle of equipment:
The transducer transforms the high-power oscillation signal of supersonic frequency into mechanical energy of corresponding frequency and applies it to the interface of the metal sheet that needs to be fused, so that the metal sheet is heated instantly, and then the particles in the metal lattice are started, so that the molecules in the metal sheet are fused together through mutual penetration.
Equipment components:
The metal welding machine is mainly composed of ultrasonic generator, transducer, mold, pneumatic parts, frame and so on.
Item |
Name |
1.Substrate material |
|
1.1Cathode |
|
1.1.1Electrode materials |
Aluminum foil |
1.1.2Electrode thickness |
12-20um (Single layer) |
Aluminum strip |
|
1.1.4TAB thickness |
0.1~0.2mm (Single layer) |
1.2Cathode |
|
1.2.1Electrode materials |
Copper foil |
1.2.2Electrode thickness |
6-10um (Single layer) |
Nickel strip |
|
1.2.4Tab thickness |
0.1~0.2mm (Single layer) |
2.Battery Cell |
|
2.1Winding process |
Single layer tab with single layer foil |
2.2Electrode layer |
Single layer |
3.Welding mode |
|
3.1 Welding area |
3*25mm |
3.2Welding time |
Within 0.12S/times |
3.3 Welding point |
Cathode 3*25mm 1 point strip, Anode 3*3*25mm 3 points |
3.4Pressure |
0~1MPa, adjustable |
3.5 Time |
0~60S, adjustable |
3.9Welding head lifetime |
|
4.Welding head standard |
|
4.1 Welding head material |
Imported high speed steel |
4.2 Solder joints highly |
≥0.2mm |
4.3 Welding surface quantity in one welding head |
2pcs or 4pcs |
4.4 Amplitude adjustable range |
3~10um |
5.Transducer |
|
5.1 The difference in frequency between the transducers |
≤400Hz |
5.2 The impedance difference between the transducers |
≤4Ω |
5.3 Capacitance difference between the transducers |
≤400PF |
5.4 Insulation resistance of transducer to outer shell |
≥30MΩ |
5.5 Tolerable power |
Output power ≥800W |
6.Ultrasonic generator |
|
6.1 Frequency control mode |
Automatic frequency tracking |
6.2 Constant amplitude function |
Switching power supply Constant voltage constant current |
6.3 Amplitude stepless adjustable |
Stepless adjustable |
6.4 Circuit technology |
Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions. |
7.Welding result |
|
7.1Appearance |
No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB. |
7.2 Welding tensile strength |
≥25N |
7.3 Product pass rate |
≥99.8%(under The material is qualified) |
8.Equipment design life |
8~10 years |
Spot Welding Effect Display
(Spot welding effect of copper foil)
(Spot welding effect of aluminum foil)
PRODUCT DISPLAY
Email : tob.amy@tobmachine.com
Whatsapp/Phone number : +86 181 2071 5609
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