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Battery Welding Machine
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Lab Ultrasonic Battery Spot Welding Machine

This ultrasonic spot welder machine is especially suitable for single layer electrode foil with battery tab welding, it is suitable for both anode and cathode.
  • Brand:

    TOB NEW ENERGY
  • item no.:

    TOB-USW-800W
  • order(moq):

    1set
  • Payment:

    L/C,T/T
  • product origin:

    China
  • shipping port:

    XIAMEN
Product Detail

Ultrasonic Spot Welder for Battery Cathode and Anode Electrode Welding


This ultrasonic spot welder machine is especially suitable for cylindrical cell single layer electrode foil with battery tab welding, it is suitable for both anode and cathode.

In battery laboratory, it is also suitable for less than 15 layers(4*4mm welding area) of electrode welding for pouch cell.

If used in production for multi-layer welding, we recommend a high-power model.

SPECIFICATIONS


Model

Ultrasonic frequency

Ultrasonic power

Air pressure

Welding time

Voltage

Weight

TOB-USW-800W

40KHz

800W

≥0.6MPa 80L/min

Within 0.2S

220V/50Hz

About 50kg,

Without table


Item

Name

1. Substrate material


1.1 Cathode


1.1.1 Electrode materials

Aluminum foil

1.1.2 Electrode thickness

12-20um (Single layer)

1.1.3 TAB materials

Aluminum strip

1.1.4 TAB thickness

0.1~0.2mm (Single layer)

1.2 Anode


1.2.1 Electrode materials

Copper foil

1.2.2 Electrode thickness

6-10um (Single layer)

1.2.3 Tab materials

Nickel strip

1.2.4 Tab thickness

0.1~0.2mm (Single layer)

2. Battery Cell


2.1 Winding process

Single layer tab with single layer foil

2.2 Electrode layer

Single layer

3. Welding mode


3.1 Welding area

3*25mm

3.2 Welding time

Within 0.12S/times

3.3 Welding point

Cathode 3*25mm 1 point strip,

Anode 3*3*25mm 3 points

3.4 Pressure

0~1MPa, adjustable

3.5 Time

0~60S, adjustable

3.9 Welding head lifetime

Cathode ≥500000 times

Anode ≥160000 times

4. Welding head standard


4.1 Welding head material

Imported high speed steel

4.2 Solder joints highly

 ≥0.2mm

4.3 Welding surface quantity in one welding head

2pcs or 4pcs

4.4 Amplitude adjustable range

 3~10um

5. Transducer


5.1 The difference in frequency between the transducers

≤400Hz

5.2 The impedance difference between the transducers

≤4Ω

5.3 Capacitance difference between the transducers

≤400PF

5.4 Insulation resistance of transducer to outer shell

≥30MΩ

5.5 Tolerable power

Output power ≥800W


6. Ultrasonic generator


6.1 Frequency control mode

Automatic frequency tracking

6.2 Constant amplitude function

Switching power supply Constant voltage constant current

6.3 Amplitude stepless adjustable

Stepless adjustable

6.4 Circuit technology

Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions.

7. Welding result


7.1 Appearance

No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB.

7.2 Welding tensile strength

≥4N

7.3 Product pass rate

≥99.8%(under The material is qualified)

8.Equipment design life

8~10 years 


Working principle of equipment:

The transducer transforms the high-power oscillation signal of supersonic frequency into mechanical energy of corresponding frequency and applies it to the interface of the metal sheet that needs to be fused, so that the metal sheet is heated instantly, and then the particles in the metal lattice are started, so that the molecules in the metal sheet are fused together through mutual penetration.


Equipment components:

The metal welding machine is mainly composed of ultrasonic generator, transducer, mold, pneumatic parts, frame and so on.


Equipment Functional features:

1. Intelligent digital circuit, advanced CPU central processing system.

2. With energy mode, power mode, time mode multiple intelligent control modes.

3. Ultrasonic frequency automatic tracking.

4. Energy, time, power, a variety of upper and lower limit quality alarm function.

5. DO signal :welding machine alarm,Ready, IO signal output during ultrasonic sending.

6. DI signal:EMERGENCY STOP, Start wedding.

7. 485 communication protocol, Data receiving and uploading.

8. The ultrasonic equipment is actively controlled(with 24V auxiliary power supply)


PRODUCT DISPLAY


battery spot welder


battery spot welder


welding head


battery spot welder

More spot welder for battery research and manufacturing.


 Email : tob.amy@tobmachine.com

 Skype : amywangbest86

 Whatsapp/Phone number : +86 181 2071 5609

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If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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