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High Vacuum Automatic Drying Oven For Lithium ion Battery

This TOB-GZK03-D1 high vacuum drying oven is used for lithium ion battery cells and electrode materials drying.
  • Brand:

    TOB NEW ENERGY
  • item no.:

    TOB-GZK03-D1
  • order(moq):

    1
  • Payment:

    L/C,T/T
  • product origin:

    China
  • shipping port:

    XIAMEN
Product Detail

High Vacuum Three Layer Automatic Drying Oven For Lithium ion Battery


SPECIFICATIONS


This TOB-GZK03-D1 high vacuum drying oven is used for lithium ion battery cells and electrode materials drying.

Compared with conventional oven, it has the advantages of stable performance, high vacuum, short baking time, good dehydrating and drying effect, good pressure retention, etc. It is combined with special high vacuum unit and cooling system to form an independent baking unit, which replaces the conventional oven.


Working principle

Each machine can work in a continuous cycle; Basic process: Open the door and put the cell or electrode into the oven, and then set the heating time, vacuum time and nitrogen time. The system will automatically complete heating and regular ventilation according to the set time parameters to complete the drying process.


Product feature

High vacuum design

The inner cavity is made by standard welding process of pressure vessel, with high vacuum retention, long service life and no deformation

Stable temperature uniformity

The uniformity at constant temperature is ±2℃

Reasonable Space Design

The size of the inner cavity can be designed according to the size of the customer's battery to improve the efficiency of space utilization

Temperature control precision

Temperature control using thyristor SSR+PID mode, small thermal inertia, good temperature control effect

Heating mode

The hot air is used to circulate outside and inside the cavity, so that the temperature inside and outside the furnace cavity is consistent, and then through thermal radiation and heat transfer, so as to ensure the uniformity of the temperature of the cavity. When cooling down, the heating tube is closed, the heat inside is taken away through the wind circulation, and the cooling speed is accelerated

Six safety protections

Ensure operation safety and product reliability

Automatic program control

PLC program control heating, vacuum pumping, nitrogen injection, manual/automatic operation can be switched, automatic timing heating; Just set the heating time, vacuum time, nitrogen time, the program automatically complete the baking and ventilation process

The interior adopts double air duct principle

This function solves the problem of slow heating of the battery cell in the high vacuum, and the problem of low temperature of the glass door, so as to achieve good uniformity of rapid heating.


Oven Box structure

Inner cavity size

H350mm*W850mm*D1250mm(*3 PCS)

(Can customized acccording to customer requirement)

Overall dimensions

H2030mm*W1480mm(Includes control electric box)* D2050mm

Shell material

A3 cold rolled steel plate, baking paint processing, color is black, white and red

Interior material

Stainless steel industry wire drawing board, thickness: 5.0mm

Way of open door

Single door

Interior sealing ring

Open mold casting form Silicone rubber O-ring, high temperature and corrosion resistant

Control mode

PLC Automatic control mode, touch screen operation

Vacuum and nitrogen filling locations and interface specifications

The interface position is at the rear of the device; The vacuum interface is KF40, and the dry air interface is¢12mm air pipe interface


Vacuum and temperature control

Vacuum degree

Vacuum degree of no-load cavity ≤ 10Pa, vacuum degree of full-load cavity: 50Pa -- 100Pa, air leakage for 24 hours ≤ 500Pa

Heating method

Adopt internal and external double circulation wind, internal and external double heat source dual control heating mode through heat radiation, heat conduction, electric heating control

External heating structure

U type circulating air, left air out, right air suction, upper and lower side exhaust, to achieve temperature consistency

Internal heating structure

Dual duct principle is adopted

Main heating temperature control

Temperature control accuracy within±0.5℃

Temperature

error inside the box

±2℃(Empty box, constant temperature state);±4℃

(Full load, constant temperature)

Temperature range

Room temperature +10℃~120℃

Temperature rise speed

Room temperature ~85℃≤30 minutes (atmospheric pressure, no-load state, the time for the instrument to reach the set temperature) temperature stability time in the furnace 60 minutes (empty); minutes at room temperature ~85℃ ≤45(full load condition, the time for the instrument to reach the set temperature) Temperature stability time in the furnace 80-100 minutes (full load);

Temperature rising

state

The room temperature rises to the set value in a curve state,

after constant temperature in a straight line state

Cooling way

The cold air system is connected with the outer air duct, and the cooling is conducted alternately from the outer air duct of the inner liner.

The interior is cooled alternately by vacuum nitrogen

Cooling time

≤95 minutes (empty box, 100℃~55℃, cell detection), full load test time ≈100min (battery size depends on capacity)


Box surface

temperature

The temperature in the furnace is 150℃, and the surface

temperature is ≤ room temperature +15 ℃

Each layer operates independently

Heating up, vacuum it, fill it with nitrogen


System composition

- The body part is mainly composed of sheet metal structure, heating system, blast circulation system, software control system, etc.

- The auxiliary cooling system is mainly composed of cooling exchange valves, cooling pipelines and high pressure fans to cool the cavity from the outside of working room;

- The auxiliary cooling system is shared by three chambers, which are independently controlled by valves;

- vacuum system, vacuum pipe composition


High Vacuum Oven

Resistance vacuum gauge
temperature control module

Security protection

1.The cavity overtemperature protection, when overtemperature automatically shut down the power supply;

2.Electric heating pipe overcurrent and short circuit protection;

3.Internal circulation fan over current and short circuit protection;

4.Control system over current and short circuit protection;

5.Special explosion-proof door, strong pressure resistance; And has the function of overpressure self-relief;

6. When the inner cavity is overcharged, the equipment can automatically close the inlet of nitrogen & dry gas to save gas and reduce gas loss;

7. Set time for independent sound and light alarm.


Vacuum system

The vacuum system provided by the supplier is allowed to open up to three cavities at the same time for vacuum pumping. When the vacuum degree is reached, the branch valve can be automatically closed before the vacuum pumping of other branches can be started

1. Ultimate vacuum ≦ 10Pa (no-load state), single chamber from atmospheric pressure to 10Pa ≦10min (no-load state)

Vacuum leakage rate (no-load state of cooler) : close the valve after pumping to the limit vacuum, keep it for 1h, and the absolute value of the average decrease of vacuum degree is 100Pa≤20Pa; Keep the absolute value of 24h vacuum drop ≤500Pa (20Pa /h). Using a single pump multi-cavity arrangement of vacuum pumping; No load limit vacuum degree is less than or equal to 10Pa, vacuum degree is the actual vacuum set value according to the displacement of the pumped object changes: high vacuum degree is set at 50-100 Pa (can be efficient water removal); Low vacuum control ≤ -20kPa (limit under nitrogen exchange).

2. The vacuum system includes a two-stage vacuum pump and a vacuum pipe. The vacuum pump is self provided or by the supplier.

3. The vacuum piping should be confirmed according to the actual contract drawing, and the vacuum bellows should be provided by the supplier in a short distance according to the position between the vacuum pump and the oven. If additional vacuum piping is needed, it shall be confirmed in advance and the construction party shall be designated.


Power

- Power supply: 380V/ 50Hz, 3-phase 5-wire system

- Single machine total power: 12KW

- Vacuum system: 9KW

- Cooling system: 4KW

- Equipment weight: about 1650kg


The installation conditions

The front of the oven shall not be less than 1500mm from the wall, and the left and right rear sides shall not be less than 300mm.


Conditions of installation area (provided by Party A) are as follows:

Power supply: three-phase AC 380±38V, frequency: 50±1Hz; The user shall provide a separate distribution switch and be responsible for the connection of the power supply outside the equipment.

Air pressure: pressure -0.5Mpa, ¢8 pipe

Nitrogen: the pressure is 0.1~ 0.2MPa, and the nitrogen pipe is ¢12 pipe


Electrical energy consumption

Maximum ≤ 12KW/hour (excluding vacuum pump and cooling system)

uniform time≤ 3KW/hour (excluding vacuum pump and cooling system)


Environmental requirements

Temperature -5~35℃, humidity ≤40%

There is no flammable or explosive gas, liquid or solid around

Avoid baking flammable items, flammable gases and explosive substances in the box.


Product Display


High Vacuum Drying Oven


High Vacuum Oven


High Vacuum Oven Screen


High Vacuum Oven


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