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Insert the welding needle (usually made of copper or alloy) into the middle hole of the rolled battery cells. The specifications of commonly used welding needles are Φ2.5*1.6mm,It is qualified to reach welding strength of anode electrode tab ≥12N, low strength can lead to the unstable welding and larger internal resistance. If the welding strength is too high, it is easy to destroy the nickel laye...
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After the battery cells of the cylindrical battery passes through the rolling groove by battery grooving machine, the next step is very important: drying the battery cells. Battery cell in the production process will bring a certain amount of water, if not timely removal of water, control it within the standard value range, which will seriously affect the battery performance and safety performance...
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After the battery cells drying process, the battery cell will be tested for moisture and meet the standard before proceeding to the next step of battery electrolyte filling process（cylindrical cell）. Put the roasted battery cell into the vacuum glove box quickly, weigh it and record the weight, place the injection cup on the upper side of the battery and add the electrolyte into the cup. If not su...
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Take the laboratory scale battery caps welding machine as an example, Put the battery caps and battery spot welder in the glove box in advance, place the battery caps on the mold of the battery spot welder, hold the battery cells on the other hand, align the cathode battery tabs of the battery cell with the caps, after confirming the spot welding position is correct, depress the foot pedal. After ...
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Vacuum drying is to place the materials to be dried in a closed space, and use vacuum equipment to lower the air pressure in the closed space to an atmospheric pressure, while continuously heating the materials, so that the water molecules in the materials gradually diffuse to the surface of the materials due to the effect of pressure difference and concentration difference, and after the material...
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In the structure of lithium-ion battery cells, the battery tab is the metal conductor that leads from the cathode and anode electrodes of the cell, and the complete battery tab is mainly composed of high temperature insulating adhesive and metal conductive substrate. High-temperature insulating adhesive is the insulating part on the battery tabs, for pouch cell, its role is to prevent the short ci...
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The packaging method of lithium battery depends on the shell material it uses. In general, only lithium pouch batteries will use aluminum laminate film and heat sealing. The metal cans batteries are usually sealed by laser welding. Aluminum laminate film generally has three layers, respectively nylon layer, Al layer, PP layer. Nylon layer is to ensure the appearance of aluminum laminate film,...
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The battery cells of the pouch cell battery can be designed into different sizes according to the needs of customers. When the pouch cell case size is well designed, it is necessary to make the corresponding mold to make the aluminum laminate film forming. The pouch cell case forming process is using the forming mold to punch out a pit on the aluminum laminate film that c...
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After the aluminum laminating film is formed and cut into shape, it is generally called Pocket, as shown in the following figure. In general, when the battery cells is thin, select a single pit (left below), and when the battery cells is thick, select a double pit (right below). Besause when the deformation of aluminum laminate film is too large, it will break through the deformation limit of alum...
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Lithium battery production process mainly includes battery cathode and anode slurry mixing, positive and negative electrode coating, roller pressing, electrode cutting, battery electrode making and die cutting, respectively corresponding to mixer, coating machine, roller press, slitting machine, electrode notching machine and electrode die cutting machine. The previous process of lithium battery -...
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After electrolyte filling and primary sealing is completed, First, it is necessary to wating electrolyte infiltration the battery cells in vacuum standing chamber, according to the different process will be divided into high temperature standing and normal temperature standing. After the electrolyte filling and standing process of the cell is completed, the next step is formation. What is lithium ...
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The theoretical basis and battery structure of sodium ion battery (Na-ion batteries) and lithium ion battery are very similar. Liquid sodium-ion batteries (like solid-state lithium-ion batteries, are also being investigated) are composed of positive electrode, negative electrode, current collector, electrolyte, and battery separator. Among them, electrolyte and separator basically follow the...
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After the electrode coating and drying, the peeling strength between the active material and the current collector foil is very low, and it needs to be rolled to enhance the bonding strength of the active material and the foil, to prevent peeling during immersion in electrolyte and battery use. At the same time, the roller pressing of the electrode can compress the volume of the cell, improve the ...
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After battery manufactured, through a certain charge and discharge way to activate its internal anode and cathode materials, improve the battery's charge and discharge performance and self-discharge, storage and other comprehensive performance,this process is called formation. lithium ion battery formation process is a very complex process, and it is also an important process that affects battery ...
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Because the steel and aluminum case（cans）lithium ion battery in the explosion of great harm, at present, aluminum laminated film as the main packaging material gradually become the mainstream. Battery case（cans） Advantage Disadvantage Steel cans Lithium ion battery Good physical stability, strong resistance to pressure Large weight, low safety, secondary hazards Al cans Lithium ion battery Light w...
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Polyvinylidene fluoride, referred to as PVDF, PVDF lithium ion battery binder is made of resin by adding some additives with specific properties, by injection molding or extrusion and other processing processes and polymers, is a highly non-reactive thermoplastic fluoropolymer, is a semi-crystalline fluoropolymer. Because of its good mechanical strength, chemical stability, electrochemical stabili...
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The Principle and Function of Battery Capacity Testing and Sorting What is lithium ion battery capacity testing sorting? There are two explanations for lithium-ion battery capacity test and sort. The first explanation: Battery capacity sorting and performance filtering. Lithium battery capacity sorting through computer management to get the data of each detection point, so as to analyze the size o...
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Materials Material selection is the first factor affecting the performance of lithium-ion batteries. If you choose the battery material with poor cycle performance, even if the process is reasonable and the production is perfect, the cycle of the cell can not be guaranteed. And with better materials, the cycle performance may not be too bad even if there are some problems in the subsequent product...
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The development of electric vehicles is in full swing, and the power battery is one of the most important parts. Its development has a decisive effect on the battery life and safety of electric vehicles. Recently, we often hear some terms such as solid-state batteries, SVOLT’s jelly batteries, NIO’s Nickel 55 ternary Cell, IM Motors doped with silicon to supplement lithium, and CTP/CTC technology....
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Enhanced Lithium Storage Stability Mechanism of Ultra-high Nickel LiNi0.91Co0.06Al0.03O2@Ca3(PO4)2 Cathode Materials Author：ZHU Hezhen, WANG Xuanpeng, HAN Kang, YANG Chen, WAN Ruizhe, WU Liming, MAI Liqiang. Enhanced Lithium Storage Stability Mechanism of Ultra-high Nickel LiNi0.91Co0.06Al0.03O2@Ca3(PO4)2 Cathode Materials. Journal of Inorganic Materials, 2022, 37(9): 1030-1036...
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