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Insert the welding needle (usually made of copper or alloy) into the middle hole of the rolled battery cells. The specifications of commonly used welding needles are Φ2.5*1.6mm,It is qualified to reach welding strength of anode electrode tab ≥12N, low strength can lead to the unstable welding and larger internal resistance. If the welding strength is too high, it is easy to destroy the nickel laye...
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Hi-pot test voltage of 200 ~ 500V is required before the battery cell is put into the battery stainless steel case(Test for high voltage short circuit) and vacuuming processing(Control dust further before loading the battery cells). We can provide the most professional lithium battery cells short circuit tester. Moisture, burr and dust are the three control points of lithium battery manufacturing,...
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Battery electrode winding is the separator, cathode sheet, anode sheet through the battery electrode winding machine into a single battery cells. TOB New Energy can provide the battery winding machine for 18650 lithium-ion cylindrical cell precision winding for 18650 production line. The principle of battery winding is to use the anode to cover the cathode, and then through the battery separator t...
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After the slitting process, the cathode and anode electrode piece should be dried (cathode 120℃, anode 105-110℃). Then is the battery tab welding and high temperature adhesive taping process. The length of the battery tabs and the shaping width need to be taken into account. Take the 18650 battery as an example, The design of the battery cathode tabs exposure mainly takes into account the reasonab...
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Drying the battery cathode electrode after battery coating process, it is necessary to roll the coated battery electrode foil during the process time. The electrode rolling process is to compacting the coated electrode, at present there are hot pressing and cold pressing two processes of battery electrode rolling press. Battery electrode hot press compaction rate is higher than cold press, and the...
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The cathode electrode coating is the cathode slurry extrusion coating or spraying on the cathode current collector aluminum foil, the density of one side is 20 to 40 mg/cm2. Coating oven temperature conventional 4-8 sections (or more), each section of baking temperature 95℃ ~ 120℃ according to the actual needs to adjust, to avoid baking cracking transverse cracks and solvent phenomenon, the speed ...
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The anode of lithium battery is composed of anode active materials, conductive agent, battery binder and dispersant. The conventional anode electrode system is a water mixing process (the solvent is deionized water), so the incoming material does not require drying. This process requires: Conductivity of deionized water ≤1us/cm. Workshop temperature ≤40℃, Humidity :≤25%RH. After confirmation of th...
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The first is to confirm and bake the battery material. Generally, the battery conductive agent needs to be baked at 120℃ for 8 hours. The PVDF powder should be baked at 80℃ for 8 hours. The cathode active material (LFP, NCM, etc.) depends on the state and process of incoming material whether it needs to be baked and dried. After drying, (wet process) Mixing the PVDF powder and NMP solvent to make ...
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This is a 2170 battery cell compared to a 4680 battery cell. The volume of each cell consists of all its internal layers which contain the active energy storing material, the surface area of each cell consists of an outer layer which is the thin metal can of the battery cell. If we increase the volume by moving to a 4680 format, it reduces the total weight of the thin protective cell can in compar...
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Currently, achieving high capacity energy density and power density has become the focus of expanding Lithium batteries applications to large-scale energy storage systems. Therefore, high load level and harsh calendering process are needed in the electrode manufacturing process to meet the requirements of high volume energy density of batteries. Although the electrode fabrication process is highly...
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