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Insert the welding needle (usually made of copper or alloy) into the middle hole of the rolled battery cells. The specifications of commonly used welding needles are Φ2.5*1.6mm,It is qualified to reach welding strength of anode electrode tab ≥12N, low strength can lead to the unstable welding and larger internal resistance. If the welding strength is too high, it is easy to destroy the nickel laye...
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After the battery cells drying process, the battery cell will be tested for moisture and meet the standard before proceeding to the next step of battery electrolyte filling process（cylindrical cell）. Put the roasted battery cell into the vacuum glove box quickly, weigh it and record the weight, place the injection cup on the upper side of the battery and add the electrolyte into the cup. If not su...
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Take the laboratory scale battery caps welding machine as an example, Put the battery caps and battery spot welder in the glove box in advance, place the battery caps on the mold of the battery spot welder, hold the battery cells on the other hand, align the cathode battery tabs of the battery cell with the caps, after confirming the spot welding position is correct, depress the foot pedal. After ...
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The battery cells of the pouch cell battery can be designed into different sizes according to the needs of customers. When the pouch cell case size is well designed, it is necessary to make the corresponding mold to make the aluminum laminate film forming. The pouch cell case forming process is using the forming mold to punch out a pit on the aluminum laminate film that c...
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After the aluminum laminating film is formed and cut into shape, it is generally called Pocket, as shown in the following figure. In general, when the battery cells is thin, select a single pit (left below), and when the battery cells is thick, select a double pit (right below). Besause when the deformation of aluminum laminate film is too large, it will break through the deformation limit of alum...
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Lithium battery production process mainly includes battery cathode and anode slurry mixing, positive and negative electrode coating, roller pressing, electrode cutting, battery electrode making and die cutting, respectively corresponding to mixer, coating machine, roller press, slitting machine, electrode notching machine and electrode die cutting machine. The previous process of lithium battery -...
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After pouch cells top sealing and side sealing, need to do X-ray to check the alignment of the battery cells, then put the battery cells into the drying room for drying(you can also use the drying oven to drying the battery cells). After the battery cells drying process is completed, The next step is electrolyte filling process and primary sealing process. Through the introduction of the previous ...
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After the electrode coating and drying, the peeling strength between the active material and the current collector foil is very low, and it needs to be rolled to enhance the bonding strength of the active material and the foil, to prevent peeling during immersion in electrolyte and battery use. At the same time, the roller pressing of the electrode can compress the volume of the cell, improve the ...
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Battery electrode coating is a critical process in the manufacturing of batteries, as it affects the performance, efficiency, and quality of the final product. Electrode coating involves the application of a slurry onto a substrate, such as a metal foil or a current collector, to create a uniform and thin layer of active material, such as lithium cobalt oxide, graphite, or silicon, that can store ...
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Lithium-ion batteries are widely used in various fields due to their high energy density, long cycle life and environmental friendliness. The anode electrode slurry is one of the key components of lithium-ion batteries, which affects the performance and safety of the batteries. Therefore, it is important to understand the preparation process and precautions of the anode electrode slurry. The prepa...
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Lithium-ion batteries are widely used in various fields, such as electric vehicles, consumer electronics, energy storage and aerospace. The performance and quality of lithium-ion batteries depend on the electrode materials and their processing methods. One of the key processes in electrode manufacturing is calendering, which is the compression of the electrode slurry coated on the current collecto...
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Electrochemical Activity of Positive Electrode Material of P2-Nax[Mg0.33Mn0.67]O2 Sodium Ion Battery Author: ZHANG Xiaojun1, LI Jiale1,2, QIU Wujie2,3, YANG Miaosen1, LIU Jianjun2,3,4 1. Jilin Province Sci-Tech Center for Clean Conversion and High-valued Utilization of Biomass, Northeast Electric Power University, Jilin 132012, China 2. State Key Laboratory of High Perform...
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What is calendering： Calendering of battery electrodes is an important step in the production process of lithium-ion batteries, and its purpose is to obtain electrodes that meet design requirements. Calendering is a necessary process. After the electrode coating and drying, the peeling strength between the active material and the current collector foil is low. At this time, it needs to be calender...
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Whether prismatic cells or cylindrical cells, welding is one of the important processes in battery production. In the lithium battery production line, the production section of the welding process is mainly concentrated in the cells assembly and PACK line section, see the figure below: Brief description of welding process details 1. Safety vent welding The safety vent, also known as the pressure r...
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This article analyzes the causes of zero voltage. Focused on the phenomenon of zero voltage in the battery caused by electrode burrs. By identifying the cause of the short circuit, we aim to precisely resolve the problem and better understand the importance of controlling electrode burrs during production. Experiment 1. Battery preparation This experiment uses lithium nickel cobalt manganate mater...
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The principle of laser cleaning is to utilize the characteristics of laser beam with large energy density, controllable direction and strong convergence ability. The laser interacts with contaminants such as oil stains, rust spots, dust residue, coatings, oxide layers or film layers attached to the workpiece base, and is separated from the workpiece base in the form of instantaneous thermal expans...
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The winding process of lithium-ion batteries is to roll the positive electrode sheet, negative electrode sheet and separator together through the winding needle mechanism of the winding machine. The adjacent positive and negative electrode sheets are isolated by the separator to prevent short circuit. After winding, the jelly roll is fixed with a termination tape to prevent it from spreading, and ...
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As a key equipment in battery production, the calibration accuracy of the coating head of the lithium battery coating machine directly affects the coating quality, and thus affects the performance and life of the battery. This article will analyze the calibration method of the lithium battery coating machine die head in detail from three levels: basic calibration, positioning calibration, and fine...
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