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Lithium-ion cylindrical and pouch cell pilot line building and technical support project for IITB

Jun 28,2019

Project Name: Lithium-ion cylindrical and pouch cell pilot line building and technical support project for IITB


Description: Xiamen TOB New Energy Technology Co., Ltd. designed and built a pilot line for lithium-ion cylindrical batteries and pouch batteries for the battery laboratory of IITB. We will provide a full set of battery technology, production line equipment and supply of some consumables. In addition, after the project is delivered, TOB New Energy will also send engineers to complete the entire process of two kinds of battery manufacturing together with teachers and students of IITB, and produce qualified Finished battery.


Date: 2019


Location: India



Our client is IITB. They have their own lithium-ion battery laboratory. Due to the needs of teaching and scientific research, they need to build a cylindrical cell pilot line and a pouch cell pilot line in the laboratory. Our client is IITB. They have their own lithium-ion battery laboratory. Due to the needs of teaching and scientific research, they need to build a cylindrical cell pilot line and a pouch cell pilot line in the laboratory. The customer has made a lot of research achievements in the field of lithium-ion batteries, but the research and development of batteries cannot be completed overnight. From laboratory research and development to production line production is not a simple amplification. Every mature battery system needs to go through countless verifications. The research and development of batteries also needs to go through the research and development process of laboratories, pilot tests and small batch trial production. The pilot test line refers to the medium-scale production line before the formal mass production, which also has the test function of improving observation. Based on this, the purpose of the customer to establish a battery pilot test line is mainly for the verification of hardware, structure, software, process, testing, materials, quality, etc., and to fully verify the producibility of its batteries.


Customer Requirements Form

Battery Type

Cylindrical cell and pouch cell

Battery Size

Cylindrical cell:18650S, 26650S(Fixtures need to be replaced)

Pouch cell:Thickness: 3.0~12mm

Width:20~200mm

Height: 30~300mm

Design Capacity

2Ah, 3.8Ah, 10Ah, 100Ah ...

Material System

NCM, LFP / Graphite

Main Process

Winding and stacking process

Production Capacity

10pcs~1000Pcs/Day

Area

100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day )


(1) A general laboratory scheme for pouch and cylindrical batteries is designed.

(2) Provide a complete set of manufacturing equipment, testing equipment and technical solutions (material formula, battery electrode design, battery process, liquid injection volume, formation process).

(3) Meet the customer's high capacity, high energy density, and high rate discharge (0.5~100C) requirements.

Equipment list


Name

Application

Quantity

Battery slurry mixing system

Battery slurry mixing

1set

Electrode coating machine

Battery slurry coated on the foils

1set

Electrode Rolling press machine

Rolling film to suitable thickness

1set

Electrode Cutting machine

Electrode film cuttting

1set

Electrode Slitting machine

Electrode film slitting

1set

Battery winding machine

For cylindrical cell electrode foil and separator winding

1set

Battery stacking machine

For pouch cell electrode foil and separator stacking

1set

Battery assembly line

Battery cans and cells assembly

1set

Electrolyte filing machine

Electrolyte filling

1set

Pre-charge line

Pre-charge the battery

1set

Sealing line

Sealing the battery cans

1set

Sorting line

Sorting of batteries by capacity and internal resistance

1set

Packaging line

Pack the battery

1set

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