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Battery Welding Machine
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2600W Battery Welding Machine For Electrode Sheets 10-25 Layers

The 2600W battery welding machine is used for multi-layer foils with multi layers tab welding for battery stacking process, it is suitable for both anode and cathode.
  • Brand:

    TOB NEW ENERGY
  • item no.:

    TOB-USW-2600W
  • order(moq):

    1set
  • Payment:

    L/C,T/T
  • product origin:

    China
  • shipping port:

    XIAMEN
Product Detail

2600W Battery Welding Machine For Stacked Electrode Sheets 10-25 Layers with Tab



SPECIFICATIONS


The Battery Welding Machine is used for multi-layer foils with multi layers tab welding for battery stacking process, it is suitable for both anode and cathode.


Model

Ultrasonic frequency

Ultrasonic power

Air pressure

Welding time

Voltage

Weight

TOB-USW-2600W

20KHz

2600W

≥0.6MPa 80L/min

Within 0.2S

220V/50Hz

About 50kg,

Without table


Item

Name

1.Substrate material


1.1Cathode


1.1.1Electrode materials

Aluminum foil

1.1.2Electrode thickness

12-20um

1.1.3TAB materials

Aluminum strip

1.1.4TAB thickness

0.1~0.2mm (Single layer)

1.2Cathode


1.2.1Electrode materials

Copper foil

1.2.2Electrode thickness

6-10um

1.2.3Tab materials

Nickel strip

1.2.4Tab thickness

0.1~0.2mm (Single layer)

2.Battery Cell


2.1Stacking process

Single layer tab with multi layer foils

2.2Electrode layer

3-20layers

3.Welding mode


3.1 Welding area

4*3mm

3.2Welding time

Within 0.2S/times

3.3Pressure

0~1MPa, adjustable

3.4 Time

0~60S, adjustable

3.5Welding head lifetime

 ≥100000 times

4.Welding head standard


4.1 Welding head material

Imported high speed steel

4.2 Solder joints highly

 ≥0.2mm

4.3 Welding surface quantity in one welding head

2pcs or 4pcs

4.4 Amplitude adjustable range

 3~10um

5.Transducer


5.1 The difference in frequency between the transducers

≤400Hz

5.2 The impedance difference between the transducers

≤4Ω

5.3 Capacitance difference between the transducers

≤400PF

5.4 Insulation resistance of transducer to outer shell

≥30MΩ

5.5 Tolerable power

Peak Power 2600W


6.Ultrasonic generator


6.1 Frequency control mode

Automatic frequency tracking

6.2 Constant amplitude function

Switching power supply Constant voltage constant current

6.3 Amplitude stepless adjustable

Stepless adjustable

6.4 Circuit technology

Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions.

7.Welding result


7.1Appearance

No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB.

7.2 Welding tensile strength

≥4N

7.3 Product pass rate

≥99.8%(under The material is qualified)

8.Equipment design life

8~10 years 


Equipment Components:

The metal welding machine is mainly composed of ultrasonic generator, transducer, mold, pneumatic parts, frame and so on.


Equipment Functional Features

1. Intelligent digital circuit, advanced CPU central processing system.

2. With energy mode, power mode, time mode multiple intelligent control modes.

3. Ultrasonic frequency automatic tracking.

4. Energy, time, power, a variety of upper and lower limit quality alarm function.

5. DO signal :welding machine alarm,Ready, IO signal output during ultrasonic sending.

6. DI signal:EMERGENCY STOP, Start wedding.

7. 485 communication protocol, Data receiving and uploading.

8. The ultrasonic equipment is actively controlled(with 24V auxiliary power supply)


2600W Battery Battery Spot Welder Size

1. Generator size(W x L x H):535mm x275mm x125mm;weight:15~20KG

2. Machine head size(L x W x H):434mm x300mm x543mm;weight:30~35KG

3. Work table size(L x W x H):900mm x800mm x(720~820 Height adjustable)mm.


PRODUCT DISPLAY  


Battery Battery Spot Welder


 Email : tob.amy@tobmachine.com

 Skype : amywangbest86

 Whatsapp/Phone number : +86 181 2071 5609

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